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  • Writer's pictureMichael Whitehead

The Dos and Don’ts of Pallet Rack Installation

Updated: Apr 8

The Dos and Don’ts of Pallet Rack Installation

When executed correctly, pallet racking maximizes space efficiency, improves inventory management, and enhances operational workflow. However, the process involves more than simply erecting shelves. It demands careful planning and understanding of your warehouse’s unique needs. Whether designing a new warehouse or revamping an existing one, these dos and don’ts of pallet rack installation will give you the knowledge to make informed decisions throughout the process.

Do: Consider Building the Back Side All at Once

This strategy significantly reduces the installation time by minimizing the need to individually secure each rack. Additionally, constructing the back side in one go helps maintain uniformity and alignment across all racks, contributing to the overall structural integrity of the storage system. By implementing this method, you can also enhance worker safety during installation, as it limits workers' time at elevated heights.

Don’t: Avoid Racking Systems That Don’t Fit Perfectly

Utilizing racks that are too large or too small can lead to inefficient space use and create safety hazards. Oversized racks may obstruct pathways or interfere with other storage systems. And undersized racks might not utilize the full vertical or horizontal space available, leading to overstocking and potential rack collapse. As a result, it's crucial to accurately measure your warehouse space before purchasing, including ceiling height, aisle width, the dimensions of the products you intend to store, and floor load capacity.

Do: Buy More Than Enough Racking To Accommodate Storage Needs

Purchasing more racking than your current storage needs require might seem like an unnecessary expense. However, this practice is a strategic investment in your warehouse's future scalability and flexibility. By having additional racking at your disposal, you can swiftly adapt to fluctuations in inventory levels, seasonal demands, or unexpected increases in product variety without continuously undergoing major installation projects.

Don’t: Forget To Install Protecting Guards

Protecting guards shield the racking from potential damage from forklifts and other warehouse machinery, preventing structural compromise that could lead to rack failure and product loss. Additionally, they play a crucial role in protecting employees from injury due to collisions with the racking system. You can install protective guards at critical points, such as at the ends of aisles and around corner units, where racks are most susceptible to impact.

Do: Align the Forklift Square to the Rack

Ensuring that the forklift aligns squarely with the pallet rack is paramount for safe and efficient warehouse operations. Misalignment can lead to improper loading or unloading of goods, increasing the risk of damage to both the products and the racking system. Furthermore, it can cause unnecessary strain on the forklift operators, potentially leading to accidents or injuries. Regularly monitoring and reinforcing these practices can help maintain a high standard of safety and efficiency in the warehouse.

By following these dos and don’ts of pallet rack installation, you can create a safe, organized, and efficient warehouse that maximizes space utilization and supports smooth operational workflow. However, if you want to ensure you adhere to safety regulations and protect your workers in the best way possible, leave it to the experts. At Georgia Pallet Rack, we’re pallet rack installer pros who won’t just set up your system but also offer rack replacement and safety assessment to ensure operational safety.

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